1. Equipment characteristics
1. Full CNC control, only need to call the preset program to realize the edge spinning operation.
2. The precise control of the movement accuracy of each axis by the servo motor ensures high diameter accuracy and excellent consistency in product processing.
3. The equipped turning device can not only complete turning operations, but also has the ability to chamfer the workpiece.
4. In order to ensure the smooth installation and disassembly of the mold, the mold installation rack needs to be properly configured to improve operating efficiency and convenience.
5. Configure workpiece loading bracket
6. The equipment has a one-button start function and is easy to operate. Only one operator can easily manage two machines, thus significantly reducing labor costs and improving work efficiency.
2. Equipment operating environment
1. Input power: 380V±5%\50HZ±1
2. Ambient temperature: 0℃-40℃. At 40℃: relative humidity ≤ 50%; at 20℃: relative humidity ≤ 85%
3. Altitude: ≤1000 meters
4. The usage environment should be free of gases, steam, chemical deposits, dirt, mold and other flammable and corrosive substances that would seriously affect the use of the welder, and violent vibrations and bumps are not allowed. The equipment should be placed in a dry and ventilated place and protected from direct sunlight and rain.
3. Overall structure description
5. The flanging machine adopts a typical C-shaped heavy-duty electric welding structure to ensure stability and durability. The fuselage is carefully made of high-quality high-strength steel plates and has undergone a series of strict tests to ensure the maximum reliability of the machine. After the welding is completed, the heat treatment process is used to effectively eliminate structural stress and further ensure the stability and durability of the machine.
6. The forward and backward movements of the workpiece and the position adjustment of the spinning cutter wheel are precisely controlled by the numerical control (NC) system. In this process, the servo motor, as a key execution component, works in conjunction with accessories such as precision planetary reducers and high-precision screw guide rollers, which significantly improves the dimensional accuracy of the produced products and the consistency between products.
7. The digitally transformed control system optimizes the operating experience with an intuitive display. The system is equipped with an advanced fault detection mechanism to effectively ensure the stable storage of programs. It also supports flexible switching between manual and automatic modes, and can realize single-step cycle motion functions. These innovative designs significantly improve the safety and reliability of the equipment and provide users with a more robust operating environment.
8. After preliminary pressing by the drum press, we obtain the concave head blank, which is then subjected to secondary fine processing by the spinning machine to ensure that its shape and size fully meet the preset standards. During the entire process, we use a full servo system to precisely control the size of each part, and cooperate with CNC spinning technology to make the transition of the edge of the head smoother while minimizing the amount of thinning. It is worth mentioning that our process design allows the spinning operation to be smoothly realized without preset positioning holes in the center of the workpiece.
9. The equipment consists of multiple core components such as a frame, a workpiece pressing and moving device, a spinning automatic device, a hydraulic system and an electrical control system. After welding, all key parts are carefully processed by a CNC gantry machining center to ensure the accuracy of the equipment.
10. This equipment is a special head forming equipment specially designed and produced by our company. It has high positioning accuracy and reliable operating performance, is convenient and flexible, and is suitable for various head forming process needs.
11. In the workpiece pressing process, we use a highly stretchable hydraulic cylinder for operation. The pressing force provided by the hydraulic cylinder remains constant, ensuring that the workpiece can be pressed continuously and stably during the work process. This design can effectively prevent the workpiece from deviating during processing and ensure the position accuracy and processing quality of the workpiece.
12. The rotation center adopts advanced hydraulic synchronization technology to ensure that precise synchronous lifting operations can be achieved even when the workpiece is pressed.
4. Hydraulic system
1. The hydraulic system consists of a hydraulic pump, valve group, auxiliary pipeline parts, etc. The hydraulic valve adopts Yuci Oil Research's stacked valve system, which has simple pipeline layout, less leakage, and easy maintenance and debugging. Each input and output port of the hydraulic system is equipped with corresponding detection points to facilitate maintenance and fault inspection. In addition, the hydraulic station is placed on the base to reduce the space, making the foundation simple and easy to transport.
2. The system consists of three circuits: overpressure protection and pressure regulation circuit, synchronization circuit, and speed circuit. The pressure regulating circuit regulates the system working pressure through the main relief valve. System working pressure 31Mpa
3. Pre-pressure relief technology is adopted to help avoid hydraulic shock and extend the life of pipelines and seals.
4. Hydraulic components are all made of high-quality products to ensure the stability of the hydraulic system.
5. All parts of the system are easy to maintain and troubleshoot. The oil pump is of a bottom-mounted type and the oil suction method is positive pressure. Filters, liquid level gauges, etc. are all equipped with signaling devices that can automatically alarm to indicate faults. The hydraulic station is independent of the machine base, making it easy to maintain and away from heat sources.
6. The system is manufactured in strict compliance with international and industry standards, and the pipe bend radius is reasonable to avoid impact and vibration.
7. The system design focuses on energy saving, reducing power waste and reducing heat sources.
8. Equipped with high-precision oil suction and return filters to ensure oil cleanliness.
9. Provide common faults and troubleshooting methods of the hydraulic system of the flanging machine.
10. The hydraulic system is manufactured in accordance with professional hydraulic manufacturers and the national GB3766-83 standard to ensure manufacturing quality.
11. The fuel tank has been shot blasted, pickled and surface cleaned, and coated with oil-resistant varnish to ensure the tank is clean. Equipped with air filter and fine filter to ensure oil filtration and ventilation effects. The operating temperature range of the system is 15℃~65℃, and the temperature can be controlled by an electric heater or cooler.
